The newly released 1500V connectors are with highest current rating among connectors used in PV DC application. It supports the cable range up to 16 sq-mm for TUV and 6 AWG for UL. With higher voltage, higher current, and wider cable range, our TUV/UL 1500V/1000V series provide an optimal solution for customers to achieve “Balance of System."
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PV Solar Straight connectors EMPV4 & EMPV4N with plug & socket design are constructed using flame retardant engineering thermoplastic suitable for exposure to UV rays & for application in PV power generation system. These connectors mcorporate a flexible water tight sealing conforming to IP 68 and are supplied as ‘male {plug)’ & ‘female (socket)’ types to minimize the chance of wrong connections. For proper assembly of individual male & female connectors & for proper functioning of the mated pair, it is necessary that solar cables used are TUV certified as per standard 2Pfg 1169/EN 50618. ‘efmex’straight connectors are certified for PV solar cables 2.5, 4.0, 6.0 mm’ size, double insulated (Insulation plus black/red sheath) & UV protection (as UV rays tend to damage the connection).
- TUV Certified
- Snap Fit locking Arrangement
- IP 68 Protection when mated
- Low Contact Resistance
- Provides UV Protection (Tested for 500 hrs as per ISO 4892-2)
- Tested as per International Standards /IEC 62852
| Description | Specification |
|---|---|
| Rated Conductor Size | 2.5 mm² / 4.0 mm²/ 6.0 mm² |
| Rated Voltage | lOOOV / 1500V DC |
| Rated Current | 25A (2.5 mm²), 30A (4.0 mm², 6.0 mm²) |
| Test Voltage | 6KV (lOOOV) / 8KV (1500V) |
| Degree of Protection | IP 68 |
| Contact Material | Copper with Tin Plating |
| Ambient Temperature | -40° C to +85° C |
| Max. Operating Temp. | +110° c |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Insertion Force | ≤ 50 N |
| Withdrawal Force | ≤ 50 N |
| Locking System | Snap In |
Note: Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 mm² diameter (As per 2Pfg 1169 / EN 50618). “Connectors when mated, need a tool to open in accordance with NEC 2014.
Elmex PV Solar Branch connectors EBPV4M-N and EBPV4F-N are applicable for parallel connection with PV straight male or female connectors depending on on-site application. Branch connectors have 3 branches, 2 for inputs either male or female and 1 for output either male or female. These connectors are constructed using flame retardant thermoplastic suitable for exposure to UV rays and for application in PV power generation system. When mated, they can be disconnected with the use of elmex make open end spanner. Elmex branch connectors have mating compatibility not only with elmex straight connectors but also with straight connectors of leading International makes having similar construction.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV / 1500V DC |
| Rated Current | 25A (2.5 mm²), 30A (4.0 mm², 6.0 mm²) |
| Test Voltage | 6KV (lOOOV) / 8KV (1500V) |
| Degree of Protection | IP67 |
| Ambient Temperature | -40° C to +85° C |
| Max. Operating Temp. | +110° c |
| Contact Material | Copper/ Copper Alloy with Nickel Tin Plating |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Insertion Force | ≤ 50 N |
| Withdrawal Force | ≤ 50 N |
| Locking System | Snap In |
Note: “Connectors when mated, need a tool to open in accordance with NEC 2014.
Elmex PV Solar Panel connectors EMPVPCM4N and EMPVPCF4N are applicable for panel mounting connection. They are constructed using flame retardant engineering thermoplastic suitable for exposure to UV rays and for application in PV power generation system. elmex panel connectors are designed for use in connection for photovoltaic devices like DC Distribution Block , Inverters , String Combiner Box , etc. These connectors are provided with hexagonal nut for fixing and tightening it on a mounting surface. A silicon rubber o- ring is provided between panel connector surface and the wall of the photovoltaic enclosure ensuring protection against ingress of water & dust. elmex panel connectors have mating compatibility not only with elmex straight connectors but also with straight connectors of leading international makes having similar construction.
| Description | Specification |
|---|---|
| Rated Conductor Size | 2.5 mm² / 4.0 mm²/ 6.0 mm² |
| Rated Voltage | lOOOV / 1500V DC |
| Rated Current | 25A (2.5 mm²), 30A (4.0 mm², 6.0 mm²) |
| Test Voltage | 6KV (lOOOV) / 8KV (1500V) |
| Contact Material | Copper with Tin Plating |
| Ambient Temperature | -40° C to +85° C |
| Max. Operating Temp. | +110° c |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Insertion Force | ≤ 50 N |
| Withdrawal Force | ≤ 50 N |
| Locking System | Snap In |
Note: Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 mm² diameter (As per 2Pfg 1169 / EN 50618).
“Connectors when mated, need a tool to open in accordance with NEC 2014.
Elmex PV Solar Straight Inline fuse connectors EMPV4IFC, EMPV4IFCM and EMPV4IFCF are applicable for Photovoltaic string protection. The variants of these connectors offer users with options of either using a male or female straight connector at one end and cable at the other end or using male/female straight connectors at both the ends for string protection with fuse. elmex straight inline fuse connectors have plug and socket design suitable for 2.5, 4.0, 6.0 mm² size cables and are constructed using fame retardant engineering thermoplastic suitable for exposure to UV rays and for application in PV power generation system.They are suitable for use with gPV(Cylindrical) fuse of ø 10 x 38 mm.
| Description | Specification |
|---|---|
| Rated Conductor Size | 2.5 mm² / 4.0 mm²/ 6.0 mm² |
| Rated Voltage | lOOOV DC |
| Rated Current | 15A |
| Test Voltage | 6KV |
| Contact Material | Copper Alloy with Tin Plating |
| Ambient Temperature | -40° C to +85° C |
| Degree of Protection | IP67 |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Insertion Force | ≤ 50 N |
| Withdrawal Force | ≤ 50 N |
| Locking System | Snap In |
Note: (1) Our Connectors are suitable for PV Solar Cables of 2.S / 4.0 / 6.0 mm’ diameter (As per 2Pfg 1169 / EN 50618).
(2) Connectors when mated, need a tool to open In accordance with NEC 2014.
(3) It is recommended to use gPV (cylindrical) fuse of ø 10 x 38 mm dimension.
Elmex gPV fuse link suitable for 1000V DC photovoltaic applications.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 4, 10, 12, 15, 16, 20, 25, 30 A |
| Type | gPV (Cylindrical) |
| Dimension | Ø10 mm x 38 mm |
| Testing Standard | IEC 60269-6 |
Elmex PV Solar Branch Inline fuse connectors EBWFPVM and EBWFPVF are applicable for parallel connection for Photovoltaic string protection depending on on-site application. Branch inline fuse connectors have 3 branches, 2 for inputs either male or female and 1 for output either male or female. These connectors have plug and socket design and are constructed using flame retardant engineering thermoplastic suitable for exposure to UV rays & for application in PV power generation system. elmex PV branch inline fuse connectors are suitable for use with gPV (Cylindrical) fuse of ø 10 X 38 mm.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 15A |
| Test Voltage | 6KV |
| Contact Material | Copper with Tin Plating |
| Ambient Temperature | -40° C to +85° C |
| Degree of Protection | IP67 |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Insertion Force | ≤ 50 N |
| Withdrawal Force | ≤ 50 N |
| Locking System | Snap In |
Note:(1) Connectors when mated, need a tool to open In accordance with NEC 2014.
(2) It is recommended to use gPV (cylindrical) fuse of ø 10 X 38 mm dimension.
Elmex gPV fuse link suitable for 1000V DC photovoltaic applications.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 4, 10, 12, 15, 16, 20, 25, 30 A |
| Type | gPV (Cylindrical) |
| Dimension | Ø10 mm x 38 mm |
| Testing Standard | IEC 60269-6 |
Elmex PV Solar Over Moulded Wire Harnesses solutions are suitable for photovoltaic applications, having multiple input & output with plug & socket design suitable for 2.5, 4.0, 6.0 mm² size cables. They are constructed using fame retardant engineering thermoplastic elastomer suitable for exposure to UV rays and for application in PV power generation system. The over-molded wire harnesses are customized solutions and can be configured using straight connectors or inline fuse connectors with different cable sizes of 2.5, 4.0 & 6.0 mm².
| Description | Specification |
|---|---|
| Rated Conductor Size | 2.5 mm² / 4.0 mm²/ 6.0 mm² |
| Rated Voltage | lOOOV DC |
| Rated Current | 30A |
| Test Voltage | 6KV |
| Contact Material | Copper with Tin Plating |
| Degree of Protection | IP67 |
| Safety Class | II |
| Contact Resistance | < 0.5mΩ |
| Pollution Degree | III |
| Locking System | Snap In Locking Type |
Note: ‘elmex’ Wire Harness solutions are customized, based on cable size, length & type of connectors.
| Description | Specification |
|---|---|
| Rated Conductor Size | 2.5 mm² / 4.0 mm²/ 6.0 mm² |
| Rated Voltage | lOOOV DC |
Cable with Male Connector Available cable sizes 2.5 / 4.0 / 6.0 mm²
Cable with Female Connector Available cable sizes 2.5 / 4.0 / 6.0 mm²
1.0 Mtr Cable with Connector at both ends Available cable sizes 2.5 / 4.0 / 6.0 mm²
Note: We provide assembly with cable length & cable size as per customer requirement.
Elmex PV Solar Over Moulded Wire Harnesses solutions are suitable for photovoltaic applications, having multiple input & output with plug & socket design suitable for 2.5, 4.0, 6.0 mm² size cables. They are constructed using fame retardant engineering thermoplastic elastomer suitable for exposure to UV rays and for application in PV power generation system. The over-molded wire harnesses are customized solutions and can be configured using straight connectors or inline fuse connectors with different cable sizes of 2.5, 4.0 & 6.0 mm².
elmex Sealing Caps are recommended for connectors during unmated conditions, as when kept unplugged & open at site, these connectors tend to collect dust & moisture which affects their performance when mated.
elmex Spanner Tools are recommended for tightening & loosening the cap of the connectors & unlocking the connectors during on-site operations.
elmex Crimping Tool is recommended for crimping connector’s pin with 2.5 / 4.0 / 6.0 mm² Solar Cable
elmex PV Solar 2 – Rail Junction Boxes EPVJB3 and EPVJB6 are suitable for Solar Street Light Low Wattage (less than 50W) Panels. They are designed with sliding snap fit locking arrangement, available with 2 – in and 1 – out cable connections.
| Description | Specifications EPVJB3 | Specifications EPVJB6 |
|---|---|---|
| Rated Current | 3A | 6A |
| Contact Material | Copper Alloy with Nickel and Tin Plating | Copper Alloy with Nickel and Tin Plating |
| Ambient Temperature | -40° C to +85° C | -40° C to +85° C |
| Application | 3W to 20W |
30W to 50W |
| Locking System |
Sliding Snap Fit |
Sliding Snap Fit |
PV Solar – 2 Rail Junction Box EPVJB-2R is suitable for Solar Street Light Low Wattage (less than 150W) Panels. It is designed with snap fit locking arrangement, available with 2 – in 1 – out cable connection and with 6A / 10A diode.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 12A |
| Type of Terminal | Soldering |
| Degree of Protection | IP65 |
| Application | 50W to 150W |
| Diode Rating | 15 A / 20 A / 25 A |
| Contact Material | Copper Alloy with Nickle and Tin Plating |
| Locking System | Snap Fit |
elmex PV Solar 3 – Rail Junction Box EPVJB-T is suitable for electrical connection from PV Crystalline module as a solution for easy and reliable interconnection from PV module to DC/AC converters. It has simple and cost effective assembly designed with snap fit locking arrangement with IP 65 protection requirement for PV industry. The Junction Box is provided with two cables each of 1 meter length, with elmex make straight male and female EMPV4 / EMPV4N connectors for simple on-site wiring.
| Description | Specification |
|---|---|
| Connector | ‘elmex’ Straight Connectors EMPV4 / EMPV4N |
| Rated Voltage | lOOOV DC |
| Rated Current | 10A |
| Type of Terminal | Soldering |
| Contact Material | Copper with Tin Plating |
| Degree of Protection | IP65 |
| Number of Diodes | 2 |
| Ambient Temperature | -40° C to +85° C |
| Diode Rating | 10A / 15A* |
| Locking System | Snap In |
elmex PV Solar 4 – Rail Junction Box EPVJB-F is suitable for electrical connection from PV Crystalline module as a solution for easy and reliable interconnection from PV module to DC / AC converters. It has simple and cost effective assembly designed with snap fit locking arrangement with IP 65 protection requirement for PV industry. The Junction Box is provided with two cables each of 1-meter length, with elmex make straight male and female EMPV4 / EMPV4N connector for simple on-site wiring. PV Junction Box employs fast switching Schottky Diodes with a peak reverse voltage rating of 45 V. The diodes are soldered with PV rails using lead-free, high melting point solder alloy. PV ribbons from PV module can be connected with junction box rails by soldering process.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 12A |
| Type of Terminal | Soldering |
| Degree of Protection | IP65 |
| Application | 250W to 310W |
| Diode Rating | 15 A / 20 A / 25 A |
| Contact Material | Copper Alloy with Tin Plating |
| Locking System | Snap – In |
| Number of Diodes | 3 |
| Type of Diode | Schottky Diode |
| Operating Temperature | -40° C to +85° C |
| Connector | elmex Straight Connectors EMPV4 / EMPV4N |
| Cable | TUV certified solar cable of 1 meter standard length |
elmex PV Solar Fuse Terminal Block EPVFH1000NV is suitable for photovoltaic application and applicable for string protection. It is designed for use in connection for photovoltaic devices like DC and AC Distribution Box , Inverters, String Combiner boxes, etc. which is used for rooftop or ground mounted projects. The fuse terminal block is constructed as per standard IEC 60269-1 and are suitable for cylindrical gPV fuse size ø 10 X 38 mm. Fuse Terminal blocks can be mounted along with spacer. The Spacer creates gap between adjacent fuse holders and this gap allows circulation thereby reducing operating temperature.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 32A |
| Degree of Protection | IP20 |
| Rated Cross Section | 8 – 18 AWG |
| Rated Torque | 24.2 lb-in |
| Dimensions ( W x H x P ) | 78 x 62 x 18 mm |
| Mounting Channel | CHK / CHKS |
| Standard Box Packing | 20 Nos. |
Note: It is recommended to use gPV (cylindrical) fuse of ø10 mm x 38 mm dimension.
elmex gPV fuse link suitable for 1000V DC photovoltaic applications.
| Description | Specification |
|---|---|
| Rated Voltage | lOOOV DC |
| Rated Current | 4, 10, 12, 15, 16, 20, 25, 30 A |
| Type | gPV (Cylindrical) |
| Dimension | Ø10 mm x 38 mm |
| Testing Standard | IEC 60269-6 |
elmex PV Solar Fuse Terminal Block EPVFH1500NV is suitable for photovoltaic application and applicable for string protection. It is designed for use in connection for photovoltaic devices like DC and AC Distribution Box, Inverter , String Combiner Box, etc. which is used for rooftop or ground mounted projects. The fuse terminal block is constructed as per standard IEC 60269-1 and are suitable for cylindrical gPV fuse size ø 10 X 85 mm. Fuse Terminal blocks can be mounted along with spacer. The Spacer creates gap between adjacent fuse holders and this gap allows circulation thereby reducing operating temperature.
| Description | Specification |
|---|---|
| Rated Voltage | l5OOV DC |
| Rated Current | 30A |
| Degree of Protection | IP20 |
| Rated Cross Section | 8 – 18 AWG |
| Rated Torque | 24.2 lb-in |
| Dimensions ( W x H x P ) | 130 x 68.4 x 19.5 mm |
| Mounting Channel | CHK / CHKS |
| Standard Box Packing | 6 Nos. |
Note: It is recommended to use gPV (cylindrical) fuse of ø10 mm x 38 mm dimension.
elmex gPV fuse link suitable for 1500V DC photovoltaic applications.
| Description | Specification |
|---|---|
| Rated Voltage | l5OOV DC |
| Rated Current | Upto 30A |
| Type | gPV (Cylindrical) |
| Dimension | Ø10 x 85 mm |
| Testing Standard | IEC 60269-6 |
elmex wide range of Terminal Blocks for conductor size ranging from 2.5 to 95 mm² are tested and approved for 1000V DC / 1500V DC and are suitable for use in Solar Photovoltaic Systems. Electrical ratings of these terminal blocks are given below. These terminal blocks have conductor termination by screw-clamp technology or by screwless (spring clamp technology)
| Description | Specification |
|---|---|
| KUT 2.5N | 1000V DC/24 A/2.5 mm²/0.5 Nm |
| KUT 4N | 1000V DC/32 A/4 mm²/0.6 Nm |
| KUT 6N | 1000V DC/41 A/6 mm²/0.8 Nm |
| KUT 10N | 1000V DC/63 A/10 mm²/1.2 Nm |
| KUT 25 | 1000V DC/101 A/25 mm²/2.3 Nm |
| KUT35 | 1000V DC/125 A/35 mm²/3 Nm |
| KUT 50 | 1000V DC/150 A/50 mm²/8 Nm |
| KUT 95 | 1000V DC/232 A/95 mm²/20 Nm |
| DST 2.5 | 1000V DC/24 A/2.5 mm² |
| DST 2.5 1×2 | 1000V DC/24 A/2.5 mm² |
| DST 4 | 1000V DC/32 A/4 mm² |
| DST 6 | 1000V DC/41 A/6 mm² |
| DST 10 | 1000V DC/57 A/10 mm² |
| DST 16 | 1000V DC/76 A/16 mm² |
| SCT 2.5 | 1000V DC/24 A/2.5 mm² |
| SCT 4 | 1000V DC/32 A/4 mm² |
| MCT 2.5 | 1000V DC/24 A/2.5 mm² |
| MCT 2.5P4 | 1000V DC/24 A/2.5 mm² |
| MCT 4 | 1000V DC/32 A/4 mm² |
| DCT 2.5 1X2 | 1000V DC/24 A/2.5 mm² |
| DCT 2.5 2×2 | 1000V DC/24 A/2.5 mm² |
